Bridging Shop Floor Execution with Executive Strategy
Manufacturing facilities deal with tight delivery schedules, volatile raw material prices, fluctuating machine uptimes, and stringent quality compliance audits. A generic ERP cannot handle the nuanced reality of machine routings, scrap allowances, scrap recycling, and dynamic capacity constraints.
AGL Prime Technology delivers domain-tailored Smart Manufacturing ERP solutions. Our architecture integrates Master Production Scheduling (MPS), Material Requirements Planning (MRP II), Shop Floor Data Collection (SFDC), tablet-based work-center stations, and end-to-end batch traceability.
"Gain live shop-floor visibility: track job work progress in real-time, monitor operator productivity, and eliminate unexpected machine breakdowns before they impact customer deliveries."
Core Pillars of Smart Manufacturing ERP
Modern industrial software built for continuous production optimization.
Multi-Level BOM & Routings
Configurable Bill of Materials with scrap percentages, alternate components, co-products, sub-assembly routing steps, and machine work centers.
Advanced Planning (APS)
Finite and infinite capacity scheduling considering machine availability, tool fixtures, maintenance slots, and operator shifts.
Digital Shop Floor Terminals
Replace paper route cards with rugged touchscreens or tablets for operators to log start/stop times, good pieces, reworks, and scrap reasons.
Total Quality Control (QA/QC)
Inward goods inspection, in-process stage inspection, PDI (Pre-Delivery Inspection), and Certificate of Analysis (CoA) generation.