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Smart Manufacturing

Innovating Technology, Empowering Business

Specialized ERP solutions for manufacturing industries to streamline production, planning and inventory management.

Industry 4.0

Smart Factory

Plant Digitization
+28% OEE

Asset Efficiency

Max Machine Uptime
100% Trace

Batch & Serial

Zero Defect Tracking
-45% Waste

Scrap Reduction

Lean Material Flow
Smart Manufacturing Industry 4.0 ERP
Plant Operations High-Throughput MES

Bridging Shop Floor Execution with Executive Strategy

Manufacturing facilities deal with tight delivery schedules, volatile raw material prices, fluctuating machine uptimes, and stringent quality compliance audits. A generic ERP cannot handle the nuanced reality of machine routings, scrap allowances, scrap recycling, and dynamic capacity constraints.

AGL Prime Technology delivers domain-tailored Smart Manufacturing ERP solutions. Our architecture integrates Master Production Scheduling (MPS), Material Requirements Planning (MRP II), Shop Floor Data Collection (SFDC), tablet-based work-center stations, and end-to-end batch traceability.

"Gain live shop-floor visibility: track job work progress in real-time, monitor operator productivity, and eliminate unexpected machine breakdowns before they impact customer deliveries."

Capabilities

Core Pillars of Smart Manufacturing ERP

Modern industrial software built for continuous production optimization.

Multi-Level BOM & Routings

Configurable Bill of Materials with scrap percentages, alternate components, co-products, sub-assembly routing steps, and machine work centers.

Advanced Planning (APS)

Finite and infinite capacity scheduling considering machine availability, tool fixtures, maintenance slots, and operator shifts.

Digital Shop Floor Terminals

Replace paper route cards with rugged touchscreens or tablets for operators to log start/stop times, good pieces, reworks, and scrap reasons.

Total Quality Control (QA/QC)

Inward goods inspection, in-process stage inspection, PDI (Pre-Delivery Inspection), and Certificate of Analysis (CoA) generation.

Plant Suite

End-to-End Plant Operations Modules

Integrated modules covering every stage from engineering design to warehouse dispatch.

Engineering & PLM

  • CAD/CAM Integration
  • Engineering Change Orders (ECO)
  • Version-Controlled BOMs
  • Standard Cost Calculations

MRP II & Procurement

  • Automatic Purchase Indents
  • Safety Stock & Lead Times
  • Job-Work & Subcontracting
  • Raw Material Staging

Shop-Floor Execution

  • Live Work Order Dispatching
  • Operator Efficiency Tracking
  • Machine Downtime Logging
  • Barcode Route Cards

Plant Maintenance

  • Preventive Maintenance
  • Machine Breakdown Tickets
  • Spare Parts Inventory Sync
  • MTBF & MTTR Analytics

Traceability

  • Forward & Backward Trace
  • Heat & Melt Batch Tracking
  • Instant Quality Recall System
  • Raw Material Test Certs

OEE & Plant Analytics

  • Real-time OEE Dashboards
  • Actual vs Standard Variance
  • Work Center Utilization
  • Energy & Scrap Cost Analysis
Plant Roadmap

Our Manufacturing ERP Rollout Roadmap

Systematic transformation designed to eliminate factory floor friction.

01

Plant Audit

Mapping work centers, bottleneck operations, material flow lines, and scrap generation points.

02

BOM Rationalization

Standardizing item master codes, multi-level BOM structures, scrap allowances, and tool parameters.

03

Hardware Setup

Installing shop floor touchscreens, wireless barcode scanners, weighing scale interfaces, and printers.

04

Pilot Testing

Conducting simulated production runs from job order creation to finished goods dispatch and costing.

05

Operator Training

Hands-on practical training for machine operators, storekeepers, QC inspectors, and production heads.

06

Live Cutover

Go-live with on-site factory support followed by monthly OEE and variance reviews for continual optimization.

Digitize Your Plant Floor with
Smart Manufacturing ERP

Speak with our industrial software engineers for a custom plant gap assessment and shop-floor digitization blueprint.

Schedule Live Demo
Factory Floor Engineering Team